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Connector new overview

December 09, 2019
      Connector, i.e. connector. It is also known as connector, plug and socket in China. Generally refers to electrical connector. The device that connects two active devices to transmit current or signal. Connector is a kind of component that our electronic engineering technicians often contact. Its function is very simple: in the circuit is blocked or isolated between the circuit, set up a bridge of communication, so that the current flow, so that the circuit to achieve the intended function. Connector is an indispensable part of electronic equipment. When you observe the current flow path, you will always find one or more connectors. The form and structure of connectors are ever-changing. There are different types of connectors with different application objects, frequency, power, application environment, etc. For example, the connector for lighting on the court and the connector for hard disk drive, as well as the connector for igniting rockets, are quite different. However, no matter what kind of connector, it is necessary to ensure that the current flows smoothly, continuously and reliably. Generally speaking, the connector is not only connected with the current. With the rapid development of optoelectronic technology, in the optical fiber system, the carrier of signal transmission is light, glass and plastic instead of the wire in the ordinary circuit. However, connectors are also used in the optical signal path, and their functions are the same as circuit connectors.
1. Benefits:
Improve production process
Connectors simplify the assembly process of electronic products. It also simplifies the mass production process;
Easy maintenance
If an electronic component fails, the failed component can be replaced quickly when the connector is installed;
Easy to upgrade
With the development of technology, when the connector is installed, the component can be renewed, and the new and more perfect component can replace the old one;
Increased design flexibility using connectors allows engineers greater flexibility in designing and integrating new products, as well as in building systems with meta components.
2. Connector performance: the basic performance of connector can be divided into three categories: mechanical performance, electrical performance and environmental performance.
3. "Miniaturization", "high-speed mobility" and intelligence of connector products are the future development trend.
4. Market development:
With the rapid growth of consumer electronics, automotive electronics, communication terminal markets and the continuous transfer of global connector production capacity to Asia and China, Asia has become the place with the most development potential of connector market, and China will become the market with the fastest growth and the largest capacity of global connector market. It is estimated that the growth rate of China's connector market will continue to exceed the global average in the future. In the next five years, the annual growth rate of China's connector market scale will reach 15%. By 2010, China's connector market capacity will reach 25.7 billion yuan.
The main supporting fields of electrical connector are transportation, communication, network, it, medical treatment, home appliances, etc. the rapid development of product technology level and the rapid growth of market in the supporting fields strongly lead the development of connector technology. Up to now, connector has developed into a series and specialized product with complete product types, rich varieties and specifications, diversified structure types, subdivided professional direction, obvious industry characteristics and standard system specifications.
In general, the development of connector technology shows the following characteristics: high speed and digitalization of signal transmission, integration of various types of signal transmission, miniaturization and miniaturization of product volume, low cost of product, table sticking of contact termination, modular combination, convenience of plug and pull, etc. The above technologies represent the development direction of connector technology, but it needs to be noted that the above technologies are not necessary for all connectors, and the requirements for the above technologies are totally different for connectors in different supporting fields and different use environments.
5. Application trend: according to the forecast of global industry, driven by the economy of China, Asia, Eastern Europe and Latin America, the connector market will usher in the next 5-year huge growth period. Research shows that the connector market is driven by the booming demand for consumer electronic products, such as game consoles, MP3, mobile phones, LCD TV, and digital cameras, and the performance continues to rise.
6. Consumer market: in order to fully realize market-oriented competition in the connector industry in China, all enterprises operate independently in the market. In the international market, the top ten connector manufacturers in the world have been occupied by the manufacturers in the United States, Japan, France and Taiwan. In terms of the competition pattern, three foreign-funded enterprises, including Tyco Electronics, Amphenol and MOLEX, occupy nearly 80% of the market space of China's mobile communication terminals and digital micro and small precision connectors. In mainland China, there are more than 1000 connector manufacturers, including about 300 foreign-funded enterprises and more than 700 local manufacturers, mainly distributed in the Yangtze River Delta and the Pearl River Delta. Domestic connector manufacturers are generally small in scale and weak in strength; some military enterprises have advantages in technology research and development, but most of their products are concentrated in the application field of military products, with insufficient mass production capacity, which is different from the market segments targeted by the company and does not constitute substantive competition
A. medical market

According to BCC research, the global market for home medical devices will grow to 20.4 billion US dollars by 2012, with an annual growth rate of 6.8%. Medical electronics will become a new growth point of connector application. The market forecasts that by 2011, the connector Market in the medical field will reach US $1.63 billion.

B. mobile market
Connector is one of the most important devices in mobile phone. On average, each mobile phone needs 8 connectors. According to coda research, global smartphone shipments will reach 2.5 billion between 2010 and 2015, with a compound annual growth rate of 24%. Data shows that in the first quarter of 2010, China's 3G mobile phone sales reached 6.113 million, up 65.97% month on month. With the continuous development of mobile phone market, it is getting better. The mobile phone connector market will continue to rise.
The connector products used in mobile phones are divided into internal FPC connector and board to board connector, external I / O connector, battery, SIM card connector and camera socket, etc
Influenced by the market demand of 3G mobile phones and smart phones, the current development direction of mobile phone connector is: low height, small pitch, multi-function, good electromagnetic compatibility, coexistence of standardization and customization
C. automobile market
The automotive connector market is the largest connector segment with about 1500 connection points for a typical light vehicle. According to bishop & Associate statistics, the automotive connector market is expected to continue to grow, reaching a market size of 13.4 billion US dollars by 2011.
D. computer market
According to the report of in stat, a market research company, global mobile computing equipment shipments including tablet computers, netbooks, smart books and laptops will maintain a compound annual growth rate of 19.1% by 2014. Global laptop shipments will reach 291 million in 2014. The application of connectors in computers is about 5-12 sets each. The steady development of computer market has promoted the continuous growth of connector demand.
F.USB
High transmission capacity, USB 3.0 is also called ultra-high speed USB. Its transmission speed is 10 times faster than the previous generation of USB 2.0, from 480 Mbps to 4.8 Gbps
High power supply, electronic products with USB 3.0 charging connector can save nearly half of the charging time
"High energy consumption", USB 3.0 control chip is introduced into intelligent energy-saving design, so that it has the green concept of "power management"
Fully support the old standard device, USB 3.0 can be downward compatible to USB 2.0 interface
application
The application of USB 3.0 will seize the market from external storage devices, including external hard disk, solid-state hard disk, mobile hard disk, memory card and other products, and then gradually spread to notebook computers, desktop computers, mobile phones and other devices.
market
According to the prediction of market research company, the number of USB 3.0 interfaces in the world will reach 1 billion by 2013, accounting for 25% of the global USB market. DIGITIMES research also estimates that the global USB 3.0 shipments will challenge 2.3 billion in 2015, with an annual compound growth rate of 89%.
Major manufacturers' support for USB 3.0
Around the end of 2011 or 2012, the USB 3.0 market is expected to be launched, and Intel will launch USB 3.0 interface products around 2012
Asustek's main board shipments supporting USB 3.0 are expected to reach 5 million by the end of 2010, accounting for 25% to 35% of the company's overall main board shipments
Seagate, luco and PQI have successively released USB 3.0 mobile hard disk
G.HDMI
HDMI connectors are widely used in set-top boxes, DVD players, personal computers, digital audio and television appliances. According to the statistics of HDMI licensing technology seminar, the number of HDMI adoption manufacturers has reached 970 by February 2010, and it is expected to reach 1000 by the end of this year. In stat predicts that by 2010, the number of devices adopting HDMI in the world will reach more than 470 million, and by 2013, it will grow to nearly 820 million.
H.IEEE
As an open technical standard for data transmission, IEEE-1394 is applied in many fields, including digital cameras, high-speed external hard disks, printers, scanners and other devices. IEEE-1394 technology is the most widely used in the field of digital imaging. The products supported include digital cameras or cameras. Samsung Electronics predicts that the global sales of SLRs will reach 15.36 million in 2015, which will bring business opportunities to IEEE connector market.
I.FPC
Due to its small size and flexibility, FPC / FFC connector has been used more in office equipment and household appliances. All kinds of consumer electronic products and related LCD components are still the most important application of FPC / FFC connector. With the increasing popularity of 3G, the mobile phone industry is also a big market. In addition, its application scope has also been extended to industrial fields, such as instruments, automotive electronics, medical equipment and military equipment. The increasing demand from emerging applications will promote the industry every year 8-10% growth.
J. RF coaxial
The main application market of RF coaxial connector includes wireless communication equipment, automotive electronic equipment, medical equipment, aerospace, military navigation and other fields. According to the consultant data of Zhiduoxing, influenced by the market demand growth of downstream application fields such as communication and military, the global market size of RF coaxial connector will reach US $2.513 billion in 2012.
K. optical fiber
According to the joint Market Research Report, in mainland China, the growth of communication industry is the pillar of optical fiber connector market, with about 20 manufacturers competing. According to the analysis and research of optical fiber connector industry, the demand will increase by 20% in 2011, but the price will decrease by 15-20%. And North America as the main export market.

L. computer connection
With the increasing adoption of DisplayPort products in the computer industry, it will effectively stimulate the market demand of DisplayPort products. Supported by major computer and component manufacturers around the world, LCD, notebook and netbook will have DisplayPort interface. ISuppli expects the global DisplayPort connector market to ship 263.3 million units in 2012.
M. five needles
The five pin connector is made of high-quality nylon 66, which has the characteristics of corrosion resistance, high strength and high flame resistance. The plug-in part is made of copper 3602, which has excellent elasticity and continuity. This kind of product is very suitable for the power connection under the harsh working conditions. 25-200yt / GT three-phase five pole plug socket is applied to the electrical connection between the field mobile power station and the cable and load, and meets the type of (3P + N + PE) electrical connection. The utility model has the advantages of fast connection, reliable electric contact, waterproof and shockproof, and long service life.
N. common types
Connectors often used in our daily life can be divided into the following categories:
1. Bar / press connector
2. Circular connector
Five pin connector

Five pin connector
3. Rectangular / heavy load connector
4. RF coaxial connector
5. PCB / PCB connector
6. Line to line connector
7. FFC / FPC / membrane cable connector
8. Flat cable connector
9. Computer equipment connector
10. Video / audio signal connector
11. Mobile phone connector
12. Power connector
13. High voltage connector
14. Vehicle connector
15. Aviation connector
16. High speed signal linker
17. Optical fiber connector
18. Microwave connector
19. Waterproof connector
20. High temperature connector

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Author:

Mr. Bob Yang

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